Fan vibration & resonance analyzer

Not just PASS/FAIL — this tool helps find out why. AMCA 204-05 balance category, required balance grade, permissible unbalance and correction mass (AMCA 204 or ISO 21940), a Simple or per-point/per-axis vibration severity check, blade-pass and shaft-order frequency analysis, a reference vibration spectrum, a resonance and RPM-sweep (Campbell-style) chart, and a dominant-frequency diagnostic that suggests likely causes — unbalance, misalignment or aerodynamic excitation.

AMCA 204-05 / ISO 21940 Resonance & diagnostics Free, no sign-up
Fan with a vibration severity and balance grade readout
Balance Quality Grade
Correction mass
Vibration verdict
Dominant frequency match
Resonance risk
Recommended action

Fan data

The application and driver power set the AMCA Balance/Vibration (BV) category — override it in the Balance tab if you already know it.

Balance

Choose an application to see the balance category.

Vibration severity

Frequency analysis

Characteristic shaft-order frequencies from rotor speed and blade count — used by the Spectrum and Diagnostics tabs.

Vibration spectrum reference, not a real FFT

Shows where each characteristic frequency sits, from the fan's own geometry — not a measured spectrum. Optionally enter a measured peak at each marker to compare it against the vibration limit.

Bearing diagnostics optional

Rolling-element bearing defect frequencies — from the bearing's own datasheet, not measured. Leave blank to skip.

Resonance check optional

The fan + support system's fundamental natural frequency — from a modal analysis, vendor data, or a vibration test. Leave blank to skip.

Fault diagnostics

Diagnostic indication only, not a definitive diagnosis — a single dominant order should be read together with phase, measurement direction and the full spectrum shape.

Diagnostic summary

Link copied — it reopens with these exact inputs.

How to use this calculator

  1. Pick the fan application — it sets the AMCA balance/vibration category, editable.
  2. Enter the driver power and rotor mass/speed.
  3. Pick the mounting and test/in-situ condition.
  4. Enter a measured vibration velocity to check it against the permissible limit.
  5. Read the required balance quality grade, permissible residual unbalance and the pass/fail check.

How this calculator works

AMCA 204-05, "Balance Quality and Vibration Levels for Fans", sorts fans into five Balance/Vibration (BV) categories by application and driver power (Table 4.1), then gives each category a required balance quality grade (Table 5.1, based on ISO 1940/ ANSI S2.19) and vibration velocity limits for factory tests (Table 6.2) and for in-situ operation (Table 6.3).

Permissible residual unbalance (SI, per AMCA 204 Section 5.2): e_per = 1000 · (G / ω) (µm, ω = 2πN/60, N in rpm) U_per = M · e_per (g·mm, M = rotor mass in kg)

The Balance/Vibration category also sets which vibration limit table applies — pick the mounting (rigid or flexible, per AMCA 204 Section 6.2: rigid means the support system's natural frequency is above running speed, flexible means below), the test condition, and enter a measured velocity to check it against the standard's limit.

The resonance chart is not from AMCA 204 — the standard only defines rigid/flexible qualitatively. The chart adds the quantitative picture: the classical single-degree-of-freedom forced-vibration amplification factor,

MF(r,ζ) = 1 / √[(1−r²)² + (2ζr)²] r = running speed / natural frequency

plotted for a few typical damping ratios (illustrative, not measured — real damping depends on the specific structure). It shows why AMCA 204's rigid/flexible line sits at r=1: that's resonance, where amplification is highest. It also marks r=√2, the classical vibration-isolation threshold — between r=1 and r=√2 a flexible mount actually amplifies vibration rather than isolating it, so isolators are normally designed for r well above √2.

This page checks one fan at a time. CloudAir's selection programs can surface performance and compliance data for every fan in your catalogue automatically. See how CloudAir handles it →

Balance category, balance grade, permissible unbalance and vibration limits are from AMCA 204-05 Tables 4.1, 5.1, 6.2 and 6.3 and its Section 5.2 equation. The resonance /dynamic amplification chart is classical mechanical vibration theory, not an AMCA figure — its damping ratios are typical illustrative values, not measured. In-situ vibration level is influenced by the supporting structure and is not the fan manufacturer's responsibility unless specified by contract (AMCA 204 Section 6.4).